Manufacturing  Case Studies





01 Background

A tires manufacturer is one of the global tire companies in Japan and owns an approximately 20,000-hectare rubber estate in Indonesia as well as an approximately 40,000-hectare rubber estate in Liberia, and with more than 100,000 employees. It has more than 100 production and development bases across 26 countries.





02 The Challenge

With a facility running 24 hour a day, this customer used T5 tubes as major lighting solutions due to its reliability, cost and performance. As part of their commitment to sustainability, the management team had been very active in a variety of programs where lighting improvements and upgrades had been ongoing activities. The managemant team was satisfied with the existing lighting systems but was also open to considering options that offered additional savings, especially if it enhanced the sustainability of their operations.

Original Luminaires
Luminaires Used:T5 (Double Tubes)
Input Energy:28 W x 2 = 56 W
Flux : 2,640 lm x 2 = 5280 lm
Efficiency : 94 lm/W
Lifespan : 12,000 hours
Total Energy Consumed:T5 x 792 pcs = 44,352 W















03 The Solution



Mean Illuminance
Mean Illuminance:337 lx (Suggestion:300 lx up)
UGR :22

04 Plan View

Factory area:95 x 42 m
Lamp distance:
    Horizontal:4.21 m
   Straight:5 m

Luminaires Used  X60N
Input Energy:60 W
Flux:7800 lm
Efficiency : 130 lm/W
Lifespan : 87,600 hrs
Total Energy Consumed:X60N x 189 pcs = 11,340 W




05 The Benefit

XLEDIAlized
Energy Saved 49 %
Cost down NTD$ 441,600/year

44,352 W → 11,340 W

Payback in 2.5 YEARS

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